Product introduction
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Technical Parameters
Basic Parameters | |
Appeara overall dimensions | 1400x990x1300 mm(LxWxH) |
Weight | Approximately 260 kg |
Ultimate vacuum | 1Pa |
Soldering size | 300x 400 mm |
Furnace height | 80mm |
Temperature range | Up to 450℃ |
Heating rate | Up to 180°C/min (Top heating: 300°C/min) |
Cooling rate | ≥120°C/min;Chamber configured with integral cooling water circulation |
Lateral temperature difference | ±2°C |
Plate load capacity | 20KG |
Power | Max Power: 21.5 kW,Operating Power: 8-10 kW |
Heating plate | Red copper with specially treated |
Power supply standard | 380V, 50Hz/60Hz, Three-phase five-wire system, 10 square copper wire |
Current | 3x40A |
Optional Accessories | |
Control Method | Siemens PLC + Industrial PC |
Monitoring Window | Visual Monitoring Window: 1 |
Temperature Curve | Temperature + Time (Temperature and time can be set, up to 150 process stages can be configured) |
Interface | COM |
Safety Factors | |
Chamber Overtemperature Alarm | |
Cooling Water Pressure Detection System: Low Pressure Alarm | |
Gas Pressure Detection System: High/Low Pressure Alarm | |
Isolation Electrical Components from Water Cooling and Gas Components | |
One-touch Power Cut-off for Heating Section |
Main Festures Of Vacuum Reflow Oven KD-V43
1.Void Less
Void reduction between the joining partner (<2%) to ensure better heat transfer (based on the device surface quality and the gas selection). If the void is less than 30%, the bonding strength increases.
2.Excellent temperature control
PLC and MFC architecture ensure consistency and precision temperature control, as well as reliable protection.
Water Cooling system : Cross-cooling tube and water cooling tank provide rapid cooling in high-temperature environments.
3.Very Short Soldering Times
The welding cycle time is short, about 10 minutes (380-450 °C soldering temperature, cooling temperature to 45°C, nitrogen filling, welding vacuum is below 5-10-1 Pa).
4.Variation in process gas
Standard : 100% nitrogen is pumped into the vacuum chamber.
Option: HCOOH, ArH2 Plasma process gas, N2 & H2 forming gas.
5. Good human-machine interface
Windows provides system status queries, debugging/setting, alarms, and user interfaces.
6. Advanced PLC and Safe System:
The PLC system prevents accidental leaks, such as hydrogen leakage.
Alarms for excessive and ultultra-highmperatures
Low pressure warning system for cooling water
Protective covers for HCOOH tanks to prevent accidental explosions
System for detecting leaks of hydrogen gas and formic acid
Automatic pressure relief system in case of overpressure
A hydraulic pallet prevents water from damaging circuits
Automatic hydrogen burning prevents hydrogen pollution.
Applications of Vacuum Reflow Oven KD-V43
· IGBT packagingLED soldering (or LED soldering process)
· Solder paste process
· High-purity solder wafer process
· Laser diode packaging
· Mixed-signal integrated circuit packaging
· Casing and lid packaging
· Mems and vacuum packaging
Main Festures Of Vacuum Reflow Oven KD-V43
Here are some advantages of our reflow soldering machines:
· Independent research software control system, arrange the internet of things system to factory of Power module packaging ,fully cooperate with establish of customer’s MES system ,including : temperature control system, vacuum system and product process logic formulate.
· Independent research and machining vacuum chambers and valves, with rich experience for design , material choose, production process testing.
· Our technical team with rich experience from SMT to Semiconductor microchip package process, including Product welding, welding material, device surface treatment, setting of temperature and vacuum , and others.
· Company have more than 200 workers ,Technical R&D personnel more than 40,till now with patent of invention 10, practical patents 20,1 software patent, 1 design patent , and patents in apply more than 15.
Main Festures Of Vacuum Reflow Oven KD-V43
1. What is reflow soldering machine?
Besides assembling PCBs, reflow equipment also provides soldering capabilities in both small and large assembly areas. Depending on your rework and assembly area, you can purchase smaller reflow ovens if you solder in a small PCB assembly area.
2.What are the components of reflow?
The reflow solder profile usually consists of four stages, namely preheating, thermal soak, reflow and cooling. During the preheating phase, heat is accumulated smoothly on the board and on the components. In order to prevent components from being damaged by too rapid temperature changes, a temperature gradient has to be observed.
3.What are the principles of reflow soldering?
Reflow soldering is based on the role of hot air flow on solder joints, colloidal flux in a fixed high temperature airflow under the physical reaction to achieve SMD welding, with the name"reflow soldering"given to a process in which high temperatures are achieved through gas circulation in the welder during welding.
Head Office
No 5,Industrial Science and Technology Innovation Service Center,Longshan Industry Park,Economic Development Zone,Zunhua City ,Hebei,China
Shenzhen Branch
6/F,Manjinghua Science and Technology Innovation,
NO.6,Songgang Street,Baoan District,Shenzhen
Suzhou Branch
30 Louyang Road, Suzhou Industrial Park
Beijing Branch
F-3#301Futurecenter,ChangpingDistrict,Beijing
Chengdu Branch
No. 99 Zhenxing Road, Jinniu District, Chengdu, Sichuan Province
Shanghai Laboratory
2588 Hongmei South Road, Minhang District, Shanghai